Air Atomizing Spray Nozzle

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Air Atomizing Spray Nozzle

Air Atomizing Design, Features & Introduction :


Air Atomizing spray nozzles produces fine mist spray with the help of compressed air, liquid breaks into small droplets as air provides sharing effects on liquid droplets. Various spray pattern available, there are categorized into Flat and Round Spray Patterns. The droplet size can be adjustment can be adjusted by flow adjustment of compressed air. Air automizing nozzles are divided into two types Iternal & External mix air automizing nozzles. Those are available in various metals.


An air atomizing spray nozzles can work on three principles as below :


Air Atomizing Spray Nozzle

1. Pressure Principle


Liquid is supplied in pressurised from with the help of pump or pressurised
container, separate compressed air is needed.



Air Atomizing Spray Nozzle

2. SIPHON Principle


Siphone principle is utilised to lift liquid from certain height from spray nozzle, suitable where pump or pressurised container of liquid is not available.



Air Atomizing Spray Nozzle

3. Gravity Head Principle


Gravitational head of liquid is utilised to feed liquid to the spray nozzle, suitable where pump of pressurised container of liquid is not available.



Air Atomizing Spray Nozzle

Choice of Spray Nozzles


Each spray set-ups consists of an air cap which provide a specific spray pattern capacity and coverage performance.


Inside Body Mixing


Liquid and air streams meet within nozzle and are mixed together and expelled through the same orifice. This internal mixing means the streams are not independent; a change in air flow will affect the liquid more difficult than with an External Mix Set-up. Internal Mix set-up are able to produce the finest atomization of any of the XA set-ups, but they are generally not suitable for use with liquids which have a viscosity that is above 200 centipoise.


Out side Body Mixing


The air and liquid streams exit the nozzle independently and are combined and mixed outside of the nozzle. Because there is no connection between the air and liquid lines within the nozzles, the air and liquid flow rates can be controlled independently, allowing precise metering of the liquid. The atomization can be controlled by adjusting the air flow rate more air produces finear atomizaton. In most cases these setup do not atomize as finely as Internal Mix Set-Ups.

External Mix Set-up may be used with liquid having a viscosity above 200 centipoise and for abrasive suspensions. Spraytech provides Engineering guidance for spraying high viscosity liquids.


Air Atomizing Spray Nozzle
Air Atomizing Spray Nozzle

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